Projects done by PLUSCON
This Dunk Type PT-CED plant is designed & Supplied to Badve Engineering for VE Commercial Vehicles Limited.
Project : Dunk Type PT-CED Plant for 4 wheeler Parts
Plant Capacity : 225 Baskets / Day on 3 Shift Basis (12.5 JPH)
Cube size : 900mmL x 2200mmW x 900mmH
Weight/Hanger : 1000 Kgs
Scope undertaken : Design, Engineering, Supply, and Erection & Commissioning
- Pre-treatment System (PT)
- Cathodic Electro Deposition (CED)
- ED Oven
- Material Handling System (Transporter & Skid Conveyor Systems)
- Utility
- Auxiliary Equipments
- Electrical Control Panels
- Site electrification
- Plant Automation
- SCADA
This is Extension of existing PT line with new CED Line (Dunk Type) for Passenger Vehicle & Top Coat line modifications.
Project : New CED Line for Passenger Vehicle & Top Coat line modifications.
Plant Capacity : 348 Jobs/Day on 2 Shift Basis (21 Jobs / hrs)
Cube size : 1800mmL x 2685mmW x 2000mmH
Weight/Hanger : 600 Kgs.
Scope undertaken : Design, Engineering, Supply, and Erection & Commissioning
- CED Painting line for 3 Wheeler Passenger Vehicle and parts.
- Oven for CED and cooler
- Hot Water Rinse stage at PT line
- Existing Painting line & Paint Mixing Room equipment up-gradation.
- Required material handling systems including -
- Conveyors/wagons etc. from PT to CED and Skid Conveyor thereafter.
- Body mounting line before loading station of PT line
- Material handling trolleys at PTCED, skids for PTCED process
- Utilities like -
- Chiller units
- D.G. set for CED
- Air supply units
- DM Water treatment plant up-gradation
- Control panels & Plant Automation
- SCADA
This Top Coat Painting Line is designed & Supplied to Steel Strips Wheels Pvt. Ltd. for Major OEM’s like TATA Motors, Maruti Suzuki, Honda Motors, Hyundai motors, Mahindra & Mahindra Tractors, New Holland Tractors, Escort, Sonalika, John Deere, & Tafe Tractors.
Project : Top Coat Painting Plant for Wheel Rim Painting
Plant Capacity : 4500 Hangers / Day on 3 Shift Basis (205 Hangers/Hr)
Cube size : 765mmDia x 450mmW
Weight/Hanger : 65 Kgs.
Scope undertaken : Design, Engineering, Supply, and Erection & Commissioning
- Top Coat Booth
- Lacquer Coat Booth
- Top Coat Oven & Coolere
- Air Supply Unit
- Sludge Handling System
- Conveyor System
- Paint Circulation System
- Electrical Control Panels
- Site electrification
- Plant Automation
- SCADA
This Project is for designed & Supplied to Renault Nissan Automotive India Pvt. Ltd at Oragadam facility for Bumper Painting
Project : Bumper Painting Line
Plant Capacity : 560 Bumper / Day on 2 Shift Basis (20 jigs/Hr)
Cube size : 2400mmL x 2100mmW x 700mmH
Weight/Hanger : 20 Kgs.
Scope undertaken : Design, Engineering, Supply, and Erection & Commissioning
- Primer Coat Booth
- Base Coat Booth
- Clear Coat Booth
- Air Supply Unit
- Baking Oven
- Utilities
- Paint Circulation System
- Pneumatic Control Panel for Booth & PCS
- Electrical Control Panels
- Site electrification
- Plant Automation
This is PT-CED plant with Top Coat Line for painting of 4 wheeler commercial Vehicle at Bajaj Auto Ltd, Waluj
Project : PT CED & Top Coat Line for 4 Wheeler
Plant Capacity : 1200 Vehicles / day on 3 Shift basis (60 Jobs / hrs)
Cube size : 3990mmL x 1750mmW x 1600mmH
Weight/ hanger : 200 Kgs.
Scope undertaken : Design, Engineering, Supply, and Erection & Commissioning
- Pre-treatment System (PT)
- Cathodic Electro Deposition (CED)
- ED Oven
- Oven for CED and cooler
- Sealer Booth
- Sealer Oven and Cooler
- Top Coat Booth
- Top Coat Oven & Cooler
- Required material handling systems including
- Paint Circulation System
- Auxiliary Equipments
- Utilities like -
- Chiller units
- DM Plant
- Air supply units
- Control panels & Plant Automation
- SCADA
This conveyoried PT CED line is Designed & Supplied Metalman Auto Pvt. Ltd for Bajaj Auto.
Project : PT CED for Frame Painting
Plant Capacity : 4000 Frames / day on 3 Shift Basis (165 Hangers/Hr)
Cube size : 750mmL x 750mmW x 1400mmH
Weight / Hanger : 40 Kgs.
Scope undertaken : Design, Engineering, Supply, and Erection & Commissioning
- Pre-treatment line
- CED line
- Touch Up booth.
- ED oven & Cooler.
- Air supply Unit
- Overhead I beam conveyor as material handling system
- Auxiliary Equipments
- Utilities like -
- Hot water generator
- DM Plant
- Chiller & cooling tower
- Electrical Control Panels
- Site electrification
- Plant Automation
- SCADA
This is top coat silencer painting line is Designed & Supplied to Badve Engineering Ltd for Honda two wheeler at Bangalore
Project : Top Coat Silencer Painting line
Plant Capacity : 3000 Jobs /day on 2 Shift Basis (123 Hangers/Hr)
Cube size : 600mmL x 650mmW x 1300mmH
Weight / Hanger : 20 Kgs.
Scope undertaken : Design, Engineering, Supply, and Erection & Commissioning
- Primer and Top coat booth (Down draft with water screen)
- Top coat baking oven & Cooler
- Air supply.
- Overhead I beam conveyor as material handling system.
- Auxiliary Equipments
- Electrical Control Panels
- Site electrification
- Plant Automation
- SCADA
This conveyoried PT CED line is Designed & Supplied to Badve Engineering for Bajaj Auto Ltd.
Project : PT CED with Touch up booth for 2 Wheeler Frames
Plant Capacity : 4000 Frames /day on 3 Shift Basis (165 Hanger / Hr)
Cube size : 750mmL x 750mmW x 1500mmH
Weight/Hanger : 40 Kgs.
Scope undertaken : Design, Engineering, Supply, and Erection & Commissioning
- Pre-treatment line
- CED line
- Touch Up booth (down draft with water screen)
- ED oven & Cooler
- Air supply Unit
- Overhead I beam conveyor as material handling system
- Auxiliary Equipment.n
- Utilities like -
- Hot water generator
- DM Plant
- Chiller & cooling tower
- Electrical Control Panels
- Site electrification
- Plant Automation
- SCADA
This is top coat silence painting line is Designed & Supplied to Badve Engineering for Bajaj two wheeler at Aurangabad
Project: Top Coat Silencer Painting line
Plant Capacity: 3000 Jobs /day on 2 Shift Basis (123 Hangers/ Hr)
Cube size: 600mmL x 650mmW x 1300mmH
Weight/ hanger: 20 Kgs.
Scope undertaken: Design, Engineering, Supply, and Erection & Commissioning
- Primer and Top coat booth
- Top coat baking oven & Cooler system
- Air supply Unit
- Overhead I beam conveyor as material handling system
- Auxiliary Equipments
- Electrical Control Panels
- Site electrification
- Plant Automation
- SCADA
This is Dunk type (with EMS) CED line in extension with existing PT line is Designed & Supplied to Mahindra & Mahindra.
Project : CED Plant against AED for 4 wheeler.
Plant Capacity : 240 Vehicles / Day on 2 Shift Basis (15 Jobs/hrs)
Cube size : 2300mmL x 1500mmW x 1500mmH
Weight/Hanger : 300 Kgs.
Scope undertaken : Design, Engineering, Supply, and Erection & Commissioning
- CED Line
- Auxiliary Equipment.
- Electrical Control Panels
- Site electrification
- Plant Automation
- Electrical Control Panels
- SCADA